<h2> Detailed Rotor Balancing Process </h2>
<h3> Equipment Preparation </h3>
<ul>
<li> vibration sensors, optical speed sensor, magnetic base, software package, and included accessories. </li>
<li> Connect the device to your PC using the USB interface and confirm the software installation. </li>
</ul>
<h3> Sensor Installation </h3>
<ul>
<li> Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. </li>
<li> Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. </li>
</ul>
<h3> Software Startup </h3>
<ul>
<li> Launch the Balanset software on your computer. </li>
<li> Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements. </li>
</ul>
<h3> Measuring Initial Vibration </h3>
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<ul>
<li> Run the rotor up to its operating speed. </li>
<li> The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. </li>
</ul>
<h3> Attaching the Trial Weight </h3>
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<ul>
<li> Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams). </li>
<li> Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase. </li>
</ul>
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<h3> Calculating the Correction Weight </h3>
<ul>
<li> Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. </li>
<li> The calculated values are presented on-screen in both numerical and graphical formats. </li>
</ul>
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<h3> Installing the Correction Weight </h3>
<ul>
<li> Install the correction weight on the rotor according to the software's calculations. </li>
<li> You can conduct interim measurements to confirm that the imbalance is decreasing as expected. </li>
</ul>
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<h3> Validation and Conclusion of the Balancing Process </h3>
<ul>
<li> With the compensating weight attached, operate the rotor and assess the level of any residual vibration. </li>
<li> If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete. </li>
<li> Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed. </li>
</ul>
<h3> Generating a Documentation of the Balancing Results </h3>
<ul>
<li> The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle. </li>
</ul>
<h3> Post-Balancing Checklist </h3>
<ul>
<li> Double-check that all weights and sensors are securely fastened. </li>
<li> Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations. </li>
<li> If the rotor is part of a complex mechanism, verify the proper interaction of all its components. </li>
</ul>
<p> By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery. </p>
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